Sample Preparation Matters

Welcome to Datech Scientific Ltd, your trusted Laboratory Partner since 1989 for premium sample preparation equipment and laboratory automation solutions. We specialize in equipping laboratories with state-of-the-art instruments to support X-ray Fluorescence (XRF), X-ray Diffraction (XRD), Optical Emission Spectroscopy (OES), Induced Coupled Plasma (ICP) analyses, and more, through our esteemed partnerships with Herzog Maschinenfabrik, PD Instruments, Nucomat, and other innovators in the Laboratory environment.

HP-WCSA Weighing, Crusher & Splitter

Custom made Sample Preparation for Assays and XRF Analysis.

  • Simplified combination with other machines due to modular design.

  • Building block principle allows easy application for various specific individual requirements.

  • In mining and similar operations, most sample preparation frequently includes the following repetitive steps:

Model HP-WCSA, HP-MA and HP-PA

Herzog’s Automatic Weighing / Crushing / Splitting Unit, Model HP- WCSA, is specifically designed for weighing, crushing and reproducible splitting large samples of various coarse ores, minerals and similar materials.

Using the building block principle, this modular machine contains a weighing device, a sample lift, a jaw crusher, a splitter with a variable splitting ratio and internal transport systems for the final sample and the excess material. Automatic feed and discharge magazines significantly increase the sample output and manpower efficiency.

Large coarse sample received in the laboratory are manually loaded into the sample containers of the feed magazine. The operating parameters are pre-selected at the integrated control panel and the automatic weighing, crushing and splitting cycle starts in the following sequence:

  1. Weigh incoming sample

  2. Record incoming sample weight in the control system

  3. Set applicable splitting ratio

  4. Transport sample container to feed hopper of Jaw Crusher

  5. Feed sample into jaw crusher

  6. Return empty sample container to feed position of feed magazine

  7. Crush sample

  8. Transport crushed sample to splitter

  9. Split sample into desired final sample and excess material

  10. Discharge final sample from variable ratio splitter into steel sample cup

  11. Discharge excess material into discharge magazine or external waste bin

  12. Discharge sample cup via internal transport system

  13. Return empty sample cup to rotary splitter discharge position

This machine will always produce the predetermined final sample weight independent of the weight of the incoming sample, due to a variable splitting ratio, which is automatically adjusted depending on the weight of the incoming sample.

The machine is totally enclosed and sound insulated. Safety switches automatically deactivate the machine in case of operational malfunctions, which are displayed at the integrated control panel.

The machine is equipped with integrated pneumatic and electrical control cabinets and PLC controls. This allows the machine to run individually or in combination with any other modular machine.

The modular Herzog weighing, crushing and splitting unit, Model HP-WCSA, can easily be combined with other modular HERZOG machines such as feed and discharge magazines, an automatic pulverizing mill, Model HP-MA, and where applicable with an automatic pellet press, Model HP-PA, or an automatic fusion machine.

Due to the building block principle used in the design of these units, a series of tailor made modular HERZOG machines is available to suit individual requirements such as:

  • HP-WCCSA: Automatic weighing, 2 – stage crushing, splitting

  • HP-WCSA: Automatic weighing, crushing and splitting

  • HP-CSA: Automatic crushing and splitting

  • HP-WSA: Automatic weighing and splitting

Original Website Content from http://www.datech-scientific.co.uk/products/crushers/hp-wcsa/

Sample Preparation Equipment

Crushing

Course Crushing and Pre-Crushing of Sample Material

Fusion

Ideal for Preparation of Samples with Inconsistent Matrices for Fused Bead XRF, ICP, AA and Other Analyses

Benchtop Preparation

Perfect for laboratories with space constraints seeking high quality, cost effective equipment with low maintenance requirements.

Pulverising / Grinding

Fine Grinding / Pulverising of Sample Material to Guarantee Homogeneity

Milling / Grinding

Ideal for Solid Alloy Samples to Prevent Contamination and Remove Defects for OES, XRF and Other Analyses

Pressing

Pressing of Sample Material for X-ray Fluorescence, X-ray Diffraction and Other Analyses

Wet Chemistry

Requires a variety of liquid handling, dosing, digestion, inspection and analyses techniques

Standalone Semi-Automatic Preparation

Purpose Built for Industrial Laboratories with rapid cycle times, reduced operator interaction and dwell time maximising throughput and precision.

Standard & Bespoke Automatic Laboratory

Designed to tackle the most repetitive and challenging laboratory applications 24-7-365, fully automatic preparation is the future for process laboratories.

Why Choose Datech Scientific Limited?

At Datech Scientific Limited, we're not just about providing equipment; we're about delivering solutions that drive success. With our cutting-edge technology, tailored solutions, and a commitment to excellence, we ensure your laboratory or industrial processes are efficient, reliable, and above all, accurate and precise.

Why settle for less when you can partner with a leader in scientific innovation?

  • Expertise in Sample Handling and Preparation: Our deep understanding ensures you get accurate results every time.

  • Tailored Solutions: From industrial to laboratory scale, we have standard and customisable solutions to meet your specific needs.

  • Quality Equipment: Embrace reliability with our selection of effective sample preparation equipment.

  • Ongoing Support: Enjoy comprehensive support from our team. We are dedicated to your success as you will become a customer for life.

Don't let your analysis be anything less than exceptional. Choose Datech Scientific Limited for sample preparation solutions. Contact us today to elevate your operations to the next level.

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